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Twin City EDM and Manufacturing | Complex Precision Machined Medical Components

Precision Wire EDM Services

Here at Twin City EDM and Manufacturing, we offer wire EDM services to enable our machinists to work with hard metals that are generally too difficult to machine via other conventional methods. By using wire, our experts can program the machinery to cut difficult and delicate shapes. This allows us to work closely with customers requiring close tolerance cutting of complex geometrics.

Wire EDM - Tooling and Sizing

We manufacture our own tooling at Twin City EDM, which gives us the capability of cutting a variety of part sizes up to 53" x 30" x 17". The Wire EDM process gives us the ability to work with wire as small as .004” for intricate shapes and up to .012” for larger shapes or pieces.

Multi Axis Machining Capabilities


Investing in our complex machinery enables us here at Twin City EDM to make the difficult jobs our top priorities. We use 5-axis machinery that gives us superior multi-cutting ability with auto threading and CNC interfaces all of which allows the entire process to be automated to create perfection as the final product.

We also have the ability to machine any conductive material including heat treated metals and specialty alloys such as Nitinol and Kovar.

Turnaround Times


The wire EDM methods help cut down on manpower and speed up overall turnaround time. At Twin City EDM, we’re able to prepare general product and custom made parts in as little as one to two weeks. Our precision, expertise and competitive rates and lead times make us one of the top wire EDM service providers in the industry.

Contact us today for more information about our wire EDM services.


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Project Showcase

Precision Wire EDM Capabilities:

Processes
Wire Electro Discharge Machining (EDM)
Wire Travel EDM
Equipment Capabilities
CNC Control Capabilities
Auto Threaders
Compatible for Automation
Cutting Axis
5-Axis
Materials (Metals)
Stainless Steel
Steel
Tool Steel
Aluminum
Titanium
Carbide
Graphite
Copper
Brass
Bronze
Nickel
Tin
Lead
Castings
Powdered Metals
Conductive Ceramics
Materials (Exotic Metals)
Inconel
Kovar
Nitinol
Gold
Molybdenum
Niobium
Wire Size
.004 to .012 in.
Length
Up to 53 in.
Width
Up to 30 in.
Height
Up to 17 in.
Wire Size
.002 to .012 in.
Re Radii
Up to .001 in.
Weight
Up to 1 ton
Hole Tolerance (+/-)
.0001 in.
Contour Tolerance (+/-)
.0002 in.
Surface Finish
6 RA
Inspection
Smart Scope (Zip Lite)Vision Systems
Zeiss Coordinate Measuring Machine (CMM)
Testing
Pull
Mag Particle
Pressure
Quality
Assurance Program
Additional In-House Services
Electrode Manufacturing
CAD Design Services
CAM Programming Services
Bead Blasting
Scotch-Brite Finishing
Deburring
Secondary Services
Heat Treating
Electropolishing
Passivating
Plating
Titanium Nitride
Anodizing
Stress Relieving
Ultrasonic Cleaning
Harperize
Descaling
Hard Coating
Gun Drilling
Production Volume
Prototype to High Volume Production
Typical Lead Time
1 to 2 weeks
On-Time Delivery
Additional Information
Industries Served
Medical
Surgical
Aircraft
Aerospace
Defense
Intended Applications
Firearm (308 & 223) Components
Orthopedic Devices
Optical Devices
Non-Invasive Components
Bone Screws / Plates
Bone Anchors
Pitot Static Tubes
Surgical Tubing
Hypodermic Needles
Pacemakers

Industry Standards Met
ISO 9001:2008 Certified
ISO 13485:2003 Compliant
ASTM 485
MIL-W-13855
MIL-L-45208A
MIL-Q-9858A

Efficiency
Lights Out Manufacturing
Lean Manufacturing
File Formats Accepted
SolidWorks
AutoCAD
MasterCAM

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